LQSF Rotary vertical rubber plug cleaning machine (Aluminum cap cleaning machine)

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LQSF Rotary vertical rubber plug cleaning machine (Aluminum cap cleaning machine)

LQSF vertical automatic (rubber plug cleaning machine) Aluminum cap cleaning machine is mainly used for small and medium-sized batch rubber plug (aluminum cap) cleaning, sterilization, drying, cooling, sterile closed storage and transfer process of special equipment, the whole process using computer automatic control operation
GMP
Meet the national GMP technical requirements
Aseptic metastasis
Grade C zone can be transferred aseptically

LQSF Rotary vertical (rubber plug/aluminum cap) cleaning machine series

  • LQSFD flip simplex vertical cleaning machine system
  • LQSFS reversible double station vertical cleaning machine system

Applicable product

  • Powder glue plug, freeze-dried glue plug, water needle cillin bottle glue plug, large infusion glue plug。
  • Medicinal aluminum cover, aluminum-plastic composite cover。

Working principle

  1. Feeding: manual feeding is adopted。
  2. Joint positioning of tank body: The tank body and the fork arm of the cleaning station system are connected by manual expansion and positioning。
  3. Cleaning: The combination of tank turning and air flushing is adopted。After the cleaning water is injected into the set liquid level, clean compressed air is introduced from the bottom of the tank to wash the material with strong force。
  4. Sterilization: saturated steam sterilization。When sterilizing, saturated steam enters the tank through the tank sterilization valve, evenly spray pure steam into the tank, and flip through the tank, so that the material in the tank is uniformly heated and the sterilization effect is good。
  5. Drying: Vacuum drying or hot air drying。The vacuum system evaporates the water of the material by pumping the hot and humid steam in the tank, and uses hot air to purge and heat the material to meet the drying requirements。
  6. Cooling: Using clean compressed air purging after cooling and pulsating vacuum for cooling。
  7. Discharging: the lifting machine is used to butt the tank with the aseptic valve of the filling line。

Main technical features

Gentle and efficient cleaning

  • The material is directly installed in the tank, and the cleaning method combining the swing arm of the tank and the impact of air and water is adopted to avoid the risk of friction damage to the material caused by the internal mechanical structure。
  • The sterilization filter can realize online sterilization and online integrity test, and the equipment performance is more safe and reliable。

Reversible tank

The high tightness is more in line with the requirements of GMP

  • The tank and the cleaning station are static sealed by charging up and down to avoid the risk of leakage。
  • The drainage outlet is equipped with anti-backfilling device to avoid the pollution risk caused by water vapor backfilling。
  • The butt transfer of aseptic valve realizes the whole process of sealing of materials from cleaning to discharging, avoiding the risk of cross-contamination and more in line with the requirements of GMP。In the C-level area, the aseptic transfer of materials can be realized, the cleanliness level of the room is reduced, the operation is convenient, and the energy saving and emission reduction are achieved。

Equipped with sterile valve

Safe and reliable turnover mechanism design

  • The rocker arm of the tank is turned over: the electromagnetic braking motor and the two-stage worm gear reducer are combined to quickly self-lock the position。
  • Double swivel joint: The upper and lower main pipe adopts double swivel joint design to avoid the use of metal hoses during the turnover process, reducing the risk of leakage and increasing the overall beauty of the pipeline。

Turnover mechanism design

The special mechanical tensioning arm makes the tank locking device more stable

  • Tank locking device: The tank and cleaning station are locked by a special mechanical tensioning arm structure to ensure that the position of the tank remains unchanged during operation, safe and reliable。

Tank locking device

Using LQSF flipped vertical (rubber plug cleaning machine) aluminum cap cleaning machine, the production method is more flexible

  • Single and double station cleaning station system can handle materials simultaneously or independently to meet the different production needs of customers。Materials can be manually or aseptic valve feeding to meet customer needs。
  • It can be equipped with multiple tanks, and can also be used as material storage barrels, and the number of tanks can be selected according to the production needs of different times to meet the production needs。
  • The material can be cleaned and transferred in the same cleaning station, which is multi-purpose and saves the space layout of the plant。

Automatic control and computer verification

  • The control system is composed of industrial touch tablet computer (IPC)+ programmable controller (PLC), which can easily achieve automatic control, friendly screen display, reasonable distribution of monitoring interface, operation interface, formula interface and other interfaces, and enterprises can simplify and complete batch production in the process of use。Fully functional user rights management, access rights Settings, etc., to ensure user security, electronic signature, audit trail and other key records, formula management, batch reports, data backup and other functions to meet the enterprise in the use of the process to save the integrity of the data。
  • According to GAMP guidelines, the computerized system can meet the intended use and meet the existing regulations, and our company can independently do computer system verification to meet the verification needs of enterprises。

Main function

User rights management

Access permission Settings

Electronic signature

Audit trail

Formula management

Batch report

Data backup

Real-time monitoring

型号 Output (only) Effective volume of tank (L) Length (mm) Width (mm) Height (mm) Net weight (kg)
LQSFD-4 40000 200 2900 2100 2300 3000
LQSFD-6 60000 280 2900 2100 2400 3200
LQSFD-8 80000 350 2900 2100 2500 3400
LQSFD-12 120000 560 2900 3800 2400 4400
LQSFD-16 160000 700 2900 3800 2500 4500
Note: The rubber plug in the output is Φ19x8.The filling ratio of Φ20 composite aluminum cap to Φ19 powder needle plug is about 1.5~1.7:1

Related products

 
Stock abbreviation: Yaguang shares
Stock Code: 603282

Contact us

0577-86906886 

Add: No. 558 Binhai 8 Road, Binhai Park, Wenzhou Economic and Technological Development Zone

电话:0577-86906886

传真:0577-86906886

Email: sales@poultrycn.com

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